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Radio stops working after about 20 mins
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peppiB



Joined: 30 Jun 2008
Posts: 686
Location: Newcastle upon Tyne

PostPosted: Wed Mar 26, 2014 9:19 pm    Post subject: Radio stops working after about 20 mins Reply with quote

Annoying fault on radio in my 1990 Merc. It is a Blaupunkt. The original radio/cassette which I didn't use was replaced with a radio/cd. It works fine for about 20 mins then goes off. Turn it off, wait 15 mins or so and then it will work for another 20 mins. I have tried 2 different radios and they do the same thing. I have replaced the speakers (the originals were well past it and gave a distorted sound) changed wiring, changed connectors, renewed the aerial (electric) and still can't get the thing to work
Any ideas? (does the same with both the radio and cd player)
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ukdave2002



Joined: 23 Nov 2007
Posts: 4104
Location: South Cheshire

PostPosted: Wed Mar 26, 2014 10:29 pm    Post subject: Reply with quote

I'd wire a volt meter to the supply, quick check when the rad goes off will determine if it's a supply or unit fault...intermittent faults are the worst !

Dave
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Greeney in France



Joined: 06 Mar 2008
Posts: 1173
Location: Limousin area of France

PostPosted: Thu Mar 27, 2014 7:26 am    Post subject: Reply with quote

Has your merc still got the 'aluminium' fuses
These create so many niggles as they corrode against the bronze terminals.

Take them out clean all the terminals with a small soft wire brush and replace then all with Copper/brass replacements.

Sounds like a 'heat' related issue when something 'wire, terminal' heats up it separates enough to cut contact.
If all the wiring is exposed turn the radio on and apply heat from hair dryer to see if you can 'make it happen'..
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peppiB



Joined: 30 Jun 2008
Posts: 686
Location: Newcastle upon Tyne

PostPosted: Thu Mar 27, 2014 9:57 am    Post subject: Reply with quote

Thanks guys.

Greeney - yes some of the fuses are still the aluminium ones and occasionally have their issues. I have a bag full of copper/brass ones so will do a complete clean and replacement

Dave - usually when the thing goes off I am out in the car with the mentally ill epileptic girl I am carer to and she goes spare at the thought of any breakdown so if I were to pull over and take the radio out and start using the volt meter she would probably go into a seizure!! The next time I take her to see her mother I will secrete the meter about my person so she doesn't suspect anything and then take the radio out whilst she is indoors talking (something she is very good at!!)
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Greeney in France



Joined: 06 Mar 2008
Posts: 1173
Location: Limousin area of France

PostPosted: Thu Mar 27, 2014 10:02 am    Post subject: Reply with quote

peppiB wrote:
Thanks guys.

Greeney - yes some of the fuses are still the aluminium ones and occasionally have their issues. I have a bag full of copper/brass ones so will do a complete clean and replacement

Dave - usually when the thing goes off I am out in the car with the mentally ill epileptic girl I am carer to and she goes spare at the thought of any breakdown so if I were to pull over and take the radio out and start using the volt meter she would probably go into a seizure!! The next time I take her to see her mother I will secrete the meter about my person so she doesn't suspect anything and then take the radio out whilst she is indoors talking (something she is very good at!!)


I have had w123 and 126s over the years and they all have that same fuse gremlin.
I recommend a can of terminal cleaner too.
Just a thought, you are not using the dreaded 'scotchloks'?
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Bitumen Boy



Joined: 26 Jan 2012
Posts: 1735
Location: Above the snow line in old Monmouthshire

PostPosted: Thu Mar 27, 2014 10:51 am    Post subject: Reply with quote

Good suggestions here, but something else comes to mind for me. What I've noticed with car radio/CD units (though admittedly fairly old ones) is that they seem to draw more current and generate more heat than radio/casette units used to. Now what I'm thinking is if the ventilation (and thus heat dissipation) around the unit is poor it might be getting hot enough to activate some sort of over-temperature safety cut-out. A fair number of electronic devices have such things nowadays, usually they reset automatically when the unit cools down sufficiently.

A few years ago I was using an old laptop which would get quite warm anyway, but it got into a habit of just shutting itself down while I was working for no apparent reason. It did this a few times before I cottoned on why. What was happening is that our cat would come up on the table while I was working on the laptop, and after a bit of fussing would settle down behind the laptop where the cooling fan blew warm air out of the vents - you know what cats are for a warm spot. Trouble was that she effectively blocked the vents, stopped the cooling and so the laptop would overheat and cut out... solution, shoo the cat away to sleep somewhere else Laughing Laughing Laughing
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peppiB



Joined: 30 Jun 2008
Posts: 686
Location: Newcastle upon Tyne

PostPosted: Sat May 10, 2014 4:20 pm    Post subject: Reply with quote

Quick update on this.

Had the radio out today whilst I changed connectors. I had it laid in the car playing whilst I worked. Came to return it to the space in the console ...... and burnt my hand when I picked it up. Just the left side of the radio was very hot.
I have another spare Blaupunk so wired that one in,left it on and after 10 minutes it, too was too hot to handle

Think you have it spot on Bitumen Boy
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ajlelectronics



Joined: 04 Oct 2010
Posts: 168
Location: Gloucester

PostPosted: Sat May 10, 2014 5:45 pm    Post subject: Reply with quote

Much more likely that you have a wiring error. Put it on the bench wired to a pair of speakers and retest it. It could be that your car speakers have a common negative rail, which modern heads will not tolerate. I would lay bets that it is down to the speaker wiring in some way.
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ukdave2002



Joined: 23 Nov 2007
Posts: 4104
Location: South Cheshire

PostPosted: Sat May 10, 2014 6:16 pm    Post subject: Reply with quote

ajlelectronics wrote:
Much more likely that you have a wiring error. Put it on the bench wired to a pair of speakers and retest it. It could be that your car speakers have a common negative rail, which modern heads will not tolerate. I would lay bets that it is down to the speaker wiring in some way.


I'd agree with this; the only bit of a radio that could get hot enough to burn you ( without failing completely )would be the output transistors, and the normal reason that the output transistors get too hot is a speaker / speaker wiring fault .

Dave
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peppiB



Joined: 30 Jun 2008
Posts: 686
Location: Newcastle upon Tyne

PostPosted: Sat May 10, 2014 9:53 pm    Post subject: Reply with quote

Will take it out again tomorrow and check the speakers

Must admit that I am not very good on wiring - and don't know anyone who is Sad
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peppiB



Joined: 30 Jun 2008
Posts: 686
Location: Newcastle upon Tyne

PostPosted: Sun May 11, 2014 3:32 pm    Post subject: Reply with quote

Can't immediately find a problem with the wiring. One thought though is that the head unit is for front and rear speakers and I am only using the wiring for the front. Would this make a difference?
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V8 Nutter



Joined: 27 Aug 2012
Posts: 587

PostPosted: Sun May 11, 2014 7:28 pm    Post subject: Reply with quote

I don't know much about radios, but one of the speakers on my Caddy failed and this in turn caused the ouput transistor to fail. G.M. radios at this time had a bad reputation the speakers had to have the correct impedence if not the output transistor was the first thing to go. Perhaps Blaupunkts have a similar problem and another speaker could solve it.
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peppiB



Joined: 30 Jun 2008
Posts: 686
Location: Newcastle upon Tyne

PostPosted: Mon May 12, 2014 3:54 pm    Post subject: Reply with quote

Hopefully now sorted. radio out, speakers out, multimeter out and then each individual wire traced and attached. It works fine now, gets warm but not hot.
many thanks, especially ajlelectronics and ukdave who pointed me in the direction of the speaker wiring
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