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Gasless MIG
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52classic



Joined: 02 Oct 2008
Posts: 493
Location: Cardiff.

PostPosted: Thu Apr 29, 2010 8:03 pm    Post subject: Gasless MIG Reply with quote

Just been trying one of these and I'd say that the result is as good as my old bottle fed Maypole 120.

Also had the bill for the bottle rental from BOC and I am wondering whether this is worth it!

My question is whether I can use gasless (flux cored) wire with my old MIG and just return the bottle to BOC.

I know that the gasless wire is thicker but I guess that's just a matter of buying a new tip - only a matter of .2mm.

The MIG is a useful tool that's saved me a fortune but I use it only infrequently these days, not having to store the bottle in the workshop would be an added bonus.
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michael1703



Joined: 22 Jul 2009
Posts: 349
Location: suffolk

PostPosted: Thu Apr 29, 2010 8:45 pm    Post subject: Reply with quote

tip,possibly liner and maybe knurled drive feed wheels
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victor 101



Joined: 03 Apr 2009
Posts: 446
Location: East Yorkshire

PostPosted: Thu Apr 29, 2010 8:57 pm    Post subject: Reply with quote

If you only use it occasionaly have you considered disposable gas bottles from somewhere like Machine Mart.
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52classic



Joined: 02 Oct 2008
Posts: 493
Location: Cardiff.

PostPosted: Fri Apr 30, 2010 1:11 pm    Post subject: Reply with quote

Thanks for the quick response lads.

I think I'll experiment with the feed to see if it will take the thicker wire for a start. The small bottles would be an option but do you know if there is a need to change the regulator?

Another suggestion has ben to use the CO2 bottles from the pub. May have a source for those too! Has anyone tried them?

Just think the time has come to realise that 70quid a year for bottle rental is just disproportionate to the usage.
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Kelsham



Joined: 18 Jan 2009
Posts: 349
Location: Llandrindod Wells Powys

PostPosted: Fri Apr 30, 2010 2:31 pm    Post subject: mig gas Reply with quote

I can sympathise, I have just paid the rental.

I believe that it is generally felt that the gasless wire is unsuitable for thin metal such as body work.

CO2 lets the wire burn hotter, not ideal on thin metal. My nieces husband uses it without any evident problem.

He does use an industrial MIG he bought secondhand.I presume this helps him.

Its a pity we are not all closer together, we could rent one bottle and share it.

I disposed of my acetylene set because of bottle rental costs.

Regards Kels.
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Dirty Habit



Joined: 26 Mar 2008
Posts: 398
Location: West Midlands, UK

PostPosted: Fri Apr 30, 2010 9:15 pm    Post subject: Reply with quote

I canceled my Argonmix from BOC because of rental and bought two new CO2 bottles from a company in Birmingham for £15 each and they refill them for around £2.50. I bought 2 bottles because you always run out on a weekend.
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Nic Jarman



Joined: 05 Oct 2008
Posts: 1031
Location: Stoke by Clare, Suffolk

PostPosted: Sat May 01, 2010 6:05 pm    Post subject: Reply with quote

Dirty Habit wrote:
. I bought 2 bottles because you always run out on a weekend.

Ahh, the wisdom of Solomon. You are not wrong.
Sealey do a small refillable CO2 bottle.
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52classic



Joined: 02 Oct 2008
Posts: 493
Location: Cardiff.

PostPosted: Tue May 04, 2010 11:10 am    Post subject: Reply with quote

The wire on the borrowed gasless machine ran out over the weekend but I'm happy with the weld quality (limited only by my skills and not the product!) no problem on thinner metals.

Used the 'tail' of the outgoing spool to try out in my own MIG and with a new tip, the liner and the drive wheels seem to work OK. I'll try it out properly with some fresh wire later in the week.

However, the bottle is already in the car for return to BOC.

Thanks for the advice and observations.
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clascar



Joined: 27 Oct 2008
Posts: 83
Location: mid cheshire

PostPosted: Thu May 06, 2010 9:15 pm    Post subject: Reply with quote

I am considering this company when my gas runs out Adams Gas
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52classic



Joined: 02 Oct 2008
Posts: 493
Location: Cardiff.

PostPosted: Fri May 07, 2010 9:40 am    Post subject: Reply with quote

Success!!

Cleaned the drive wheels, fiddled with the wire speed and returned the bottle to BOC....

All set for the welding marathon known as my 2002!
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Nic Jarman



Joined: 05 Oct 2008
Posts: 1031
Location: Stoke by Clare, Suffolk

PostPosted: Fri May 07, 2010 12:56 pm    Post subject: Reply with quote

I give my feed wheels a spray with brake and clutch cleaner that does the trick. If I could use nitrous oxide instead of CO2 I would be laughing.
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Last edited by Nic Jarman on Fri May 07, 2010 3:58 pm; edited 1 time in total
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baconsdozen



Joined: 03 Dec 2007
Posts: 1119
Location: Under the car.

PostPosted: Fri May 07, 2010 1:56 pm    Post subject: Reply with quote

Nic Jarman wrote:
I give my feed wheels a spray with brake and clutch cleaner that does the trick. If I could use nitrous oxide instead CO2 I would be laughing.

Turn the gas up high enough and you wouldn't care what the welds looked like either.
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mid



Joined: 10 Jun 2008
Posts: 136
Location: Northampton

PostPosted: Thu May 20, 2010 7:36 am    Post subject: Reply with quote

I have a clarke gas/gasless mig... i've only ever used it gasless.

to switch between gas and gasless you also have to reverse the polarity of the torch tip... there are quick connections on the front of my unit to allow this easily.

never found out why this is or even tried it the other way round so couldnt comment?
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47Jag



Joined: 26 Jun 2008
Posts: 1480
Location: Bothwell, Scotland

PostPosted: Thu May 20, 2010 11:32 am    Post subject: Reply with quote

Mid,

I tried gasless wire on a gas only machine and the weld was really crappy. Could this be due to the polarity?

Art
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mid



Joined: 10 Jun 2008
Posts: 136
Location: Northampton

PostPosted: Thu May 20, 2010 1:29 pm    Post subject: Reply with quote

Could be... dont really know that much about it to be honest but all the makers of the gas/gasless machines say to reverse the polarity.

I've heard people getting successful results without but my welding experience is very limited so couldnt say.

I know that when I use the machine at work (a very large gas Mig) i can get a much better quality weld than i can from my small gassless, although ther is much more adjustability and a pro welder set the machine for me!

you do have to be careful as there is standard wire, gassless wire and flux cored wire... the flux cored doesnt automatically mean its for gassless though!
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