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Herald running problems
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Bitumen Boy



Joined: 26 Jan 2012
Posts: 1735
Location: Above the snow line in old Monmouthshire

PostPosted: Fri Jul 27, 2012 1:06 am    Post subject: Herald running problems Reply with quote

Hi guys,

Having some running problems with the Herald and looking for ideas - warning, it's a bit of a saga! Basically
it all started a few weeks ago, when the symptoms of valve seat recession got to the point where a proper unleaded
conversion was unavoidable. Apart from that, however, it was running fine. I took the head off, condition of
valves/seats as expected, scraped some carbon off the piston crowns and exchanged the whole head assembly for a
recon unit from one of the well known Triumph specialists - was going to have it done at a local place I've used
before, but they quoted me silly money for this particular job. So far, so good.

Got the new head on and torqued down, replaced all the other bits and pieces, set the valve clearances according
to the Autobooks manual (anyone had problems here before?) as it was first to hand, time for a test run. Started no
problem, ticking over smoothly and quietly - perhaps too quietly, with hindsight - in the garage, great! Got
changed and headed off towards town, 2 miles down the road. Seemed a little down on power going down the street
but didn't think too much of it, figured things would want tweaking a bit once warmed up properly. Got out onto
the main road, started missing above 40mph, then started making one helluva row and lost most power. Road was
hellish busy, but luckily it's slightly downhill and so managed to limp to the next layby, where removing the rocker
box revealed #1 pushrod had come adrift - whoops, couldn't have been properly entered, put that right as best I
could on a hot engine in a layby! Got the remaining 1/2 mile to Tescos no problem, a further examination revealed
nothing amiss, so after picking up a few bits headed for home. Back out on the main road, however, it started
missing again over 40 and after turning round in the same layby, I figured on taking the old road back up the
valley - but to get to that from the town end involves climbing a steepish hill (about 1:8 or 1:7), which proved
impossible as the same symptoms emerged again. At this point I'd had enough, and phoned for a tow home, where
#1 pushrod was found adrift again. Next day, engine cold again, I examined all the pushrods and rocker gear, found
no problems bar a few scratches around #1, reassembled everything and reset the clearances, this time as per Haynes.

Again, started OK and ticked over so-so this time, but ran like a pig on the road, no power, misfiring, max speed
about 20mph. Back home, start again. This was about a fortnight since. I haven't had every day day at it, with having
to go to work, but tried every damn thing I can think of and still it's dragging on. First, I went through the igniton
- new (or known good from stock) plugs, points, condenser, diz cap and rotor arm, HT leads, coil, LT leads replaced or
bypassed. No gammon. Found an air leak at the manifold though so had that off again, another new gasket, a noticeable
improvement - but not there yet. This was the last thing I did to noticeably improve matters. It starts no problem but
doesn't idle too well and feels, on the road, very much like there's not enough fuel getting through. Runs fine up to
20mph, a wee bit lumpy at 30 (though extra throttle helps momentarily, as if the accelerator pump on the carb is doing
its job) lousy at 40, starts spitting back through the carb and threatens to stop running altogether over 50. When
accelerating up through the gears it seems to run out of revs around 35mph in third, it does, however, pull up hills
tolerably well in the lower gears at road speeds little lower than usual. Fuel side, I've cleaned out the carb
(Solex B30 pse1) umpteen times, and eventually substituted it for another - no difference. Cleaned out, then swapped,
the fuel pump - no difference. Blown through all the fuel lines, including the tank pickup, and replaced a grotty
looking filter - no difference. Checked the breather in the fuel cap - clear. Replaced air cleaner element, even tried
running without it - no difference. A compression test has shown no anomalies, no water in the oil, no oil in the water
and no sign of either entering the cylinders. Engine is 1147cc from Mk 1 Spitfire wearing Herald 1200 manifold, carb and
diz (bit of a mix, but it's been running well for long enough like that), rebored +.030", though whether the old head
was the original for that engine is anyone's guess. Temperature gauge readings totally normal - warms up quickly, no
sign of overheating.

So, unless you guys have any clever ideas, I'm looking at two main possibilities. #1, there's still an air leak around
the manifold, perhaps it's warped or cracked, though how is anyone's guess. #2, the engine timing's out after the first
failure to proceed problem, jumped a tooth maybe, I doubt that's very likely with a steel chain rather than a nasty
rubber band, but I've read of it happening. Timing chain, by the way, is not old and rattly, but was replaced about
5-6k miles ago. Right now it's a case of deciding which one to investigate first!
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Roger-hatchy



Joined: 07 Dec 2007
Posts: 2135
Location: Tiptree, Essex

PostPosted: Fri Jul 27, 2012 7:02 am    Post subject: Reply with quote

I presume you have re-checked the head bolts / nuts.

Check the plugs again

I changed my headgasket recently, did about five miles, round trip, that evening, got a lift to the club meet when it was obvious the DLM didn't want to play
.
Checked the torque the next day and they all took at least half a turn to re-torque,
Running fine, Sorted? NOT.
next morning, after the monsoon had stopped, I intended to go for a test run, misfiring again.
Found one of the NEW plugs was U/S, the insulator was broken inside the main body.

Re-torqued a few days later just under half, then again a few days later another little bit.
Checked twice since and no movement.
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Roger-hatchy



Joined: 07 Dec 2007
Posts: 2135
Location: Tiptree, Essex

PostPosted: Fri Jul 27, 2012 7:10 am    Post subject: Reply with quote

Just re-read your post.
How bad is the spitting back through the carbs.
Mine did that when the throttle was blipped, found it was the headgasket blown between three and four.
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47Jag



Joined: 26 Jun 2008
Posts: 1480
Location: Bothwell, Scotland

PostPosted: Fri Jul 27, 2012 10:39 am    Post subject: Reply with quote

If the pushrod is jumping out then I reckon you have a sticking valve.

Art
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Bitumen Boy



Joined: 26 Jan 2012
Posts: 1735
Location: Above the snow line in old Monmouthshire

PostPosted: Sat Jul 28, 2012 9:27 pm    Post subject: Reply with quote

Sorry for no updates on this thread guys, not had time to even look at anything as my dad was carted off to hospital the other day after taking a tumble on some steps. Looked dramatic at the time but he should be OK with rest, they're keeping him in for a few days under obs though so with the animals and everything I haven't much time to spare!
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Jim.Walker



Joined: 27 Dec 2008
Posts: 1229
Location: Chesterfield

PostPosted: Sun Jul 29, 2012 11:22 am    Post subject: Reply with quote

I find setting valves according to Autobooks AND Haynes puzzling. How CAN the instructions differ? Not something a half competent amateur should even need to refer to anyway except perhaps to determine whether "hot" or "cold"?
I cannot see how incorrect valve clearances would produce your symptoms (though lack of clearance might), but unduly small clearances are easily set on that engine.
By the nature of the valve/spring set up only very light springs are possible and it is almost impossible to set valve clearances anywhere near correct by feeler "drag" in the gap. Certainly a novice should re-check the set the clearances by ensuring that a 1 thou' less feeler selection passes cleanly through the gap with no "drag". In this case where the gap should (I think) be 0.010in a 0.009 feeler selection should not "drag". Again from memory, feelers over double the correct size can be easily forced through the correct gap.
Jim.
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peter scott



Joined: 18 Dec 2007
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Location: Edinburgh

PostPosted: Sun Jul 29, 2012 11:29 am    Post subject: Reply with quote

Horrible thought! I don't suppose one of your seats is dropping out of the head? It was just the push rod popping out that made me wonder.

Peter
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baconsdozen



Joined: 03 Dec 2007
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Location: Under the car.

PostPosted: Mon Jul 30, 2012 7:06 pm    Post subject: Reply with quote

Might be an idea to go back to basic and do a compression test.That should rule out (or maybe rule in) a dropped seat,sticky valve or blown head gasket.
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Jim.Walker



Joined: 27 Dec 2008
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Location: Chesterfield

PostPosted: Mon Jul 30, 2012 9:05 pm    Post subject: Reply with quote

baconsdozen wrote:
Might be an idea to go back to basic and do a compression test.That should rule out (or maybe rule in) a dropped seat,sticky valve or blown head gasket.


So right!
It seems to me that a compression test should have been virtually the first move. Before jumping blindly to manifolds and carburetters etc. etc.
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are ever likely to want". Computers had not been invented then!
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peter scott



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PostPosted: Tue Jul 31, 2012 9:08 am    Post subject: Re: Herald running problems Reply with quote

Bitumen Boy wrote:
A compression test has shown no anomalies, no water in the oil, no oil in the water
and no sign of either entering the cylinders.


In fairness BB has done a compression test but I wondered if it might be possible for a loose seat to locate correctly during the test but start flapping around with normal driving.

Peter
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Bitumen Boy



Joined: 26 Jan 2012
Posts: 1735
Location: Above the snow line in old Monmouthshire

PostPosted: Tue Jul 31, 2012 11:01 pm    Post subject: Reply with quote

Jim.Walker wrote:
baconsdozen wrote:
Might be an idea to go back to basic and do a compression test.That should rule out (or maybe rule in) a dropped seat,sticky valve or blown head gasket.


So right!
It seems to me that a compression test should have been virtually the first move. Before jumping blindly to manifolds and carburetters etc. etc.


If you two guys could have been bothered to read my original post properly - I presume you did learn to read at some point? - then you'd know that I've already done a compression test (4 good even compressions) and, though I sacrificed strict chronology to conciseness, not as a last resort but only after checking the easy things - dirt in the carb, for instance, has given similar symptoms in the past, and takes about 20 mins to clean out.

It's coffin-dodging old know-it-alls with this sort of attitude that give the whole classic car scene a bad name with the younger people who are, after all, necessary for the future, or even the best original cars and restorations will end up scrapped.

Now I've got that off my chest... I haven't yet had chance to even look at anything, but to answer the other suggestions in order:

Roger - I haven't rechecked the torque, in the same way that I haven't put any antifreeze in yet, because I just haven't got round to it. Would have done that after a shake-down run that I haven't been able to do yet. I will recheck them, though I expect any trouble here would have been shown up by the compression test. I've checked the plugs by pulling the individual HT leads off one at a time and get the same result each time - it runs badly on 3 cylinders instead of running badly on 4! Spark at the lead ends is strong and regular, 4 plugs couldn't all be faulty and in any case it was no better on the old ones that had given several thousand miles of good service. To try and answer your question about the spitting back through the carb, it's bad enough that I suspect the engine would stall were it not for the momentum of the car on the road. It puts me in mind of when I put this engine back together - the timing was out on the cam, because I'd followed someone else's reference marks, which proved to be wrong. I never got out of the garage with it like that, it would start and run but increasing the revs beyond a certain point would make it spit back and then stall. Retiming the engine from scratch cured the problem - I only wish I knew how far it had been out to start with, but that's what made me think the timing may have slipped/jumped this time, the similar but less extreme (in that I can get out on the road with it) symptom.

Art - the pushrod hasn't jumped for a third time (since resetting valve clearances) despite several test runs that, while unsuccessful, have been much better than the first. I've tested the valves as best I can by tapping with a heavy hammer, obviously any more detailed investigations will involve removing the head again. I'm not ruling anything out here for the time being.

Jim's first post - perhaps I could have been clearer in my original post here, but I find the slurs on my competence insulting. I've set enough valve clearances on enough different engines to have grasped the essentials of getting the correct clearance, and any idea of "degrees of competence" is laughable, given the awful lashups I've seen committed by supposedly "professional" mechanics. Incidentally, I wonder whether a "half competent amateur" would grease Vitesse trunnions as Jim has admitted to doing on another thread recently..? What I was referring to here was the order in which the individual clearances are set, while I know that in theory a "rule of nine" approach will get the job done, numbers are not my friends and I find that in practice allowing mathematics even such a minor role in a job is the surest way of making mistakes - thus, I prefer to work from a printed table. The Autobooks manual, or at least the edition I have, recommends that the clearances on two valves are adjusted while two others are open, though they won't be fully open at the same time (there's now a faint bell tinkling somewhere here, that someone has had trouble with this in the past) while Haynes say adjust #1 while #8 is fully open and so on. Whatever has gone on here, I now don't trust the table in the Autobooks manual, and will be adding a note on that page reminding me not to use it in the future. It was running almost unnaturally quietly - an OHV engine of this type is never going to be silent, after all - before it threw #1 pushrod, which pushes me to think that the clearances were too small, whether due to setting two at a time or some misprint in the Autobooks manual, at the first attempt. Although I consider Jim's attitude here to be out of order, his comment about the spring rates is interesting. The valve springs on these engines are usually quite soft - though it's never given me any real problem about setting the clearances - but on this recon head they're a good deal firmer (with split collet type retainers), whether firm enough to cause running problems I don't know, it seems unlikely but I have some lightly used original-spec springs somewhere if all else fails.

Peter, thanks for highlighting that quote about the compression test, it was appreciated! It had occured to me that one of the seats could be loose - such things are not unknown, after all - but I would have expected it to be making a lot more noise than it is. Current noise level is about as I would expect - not silent by any means, but a lot quieter than it was running with knackered valves/seats/guides. Again, the only way to rule it out would be to remove the head again and dismantle.

Thanks are due at this point to everyone who took the time to try and comprehend the problem, and the steps taken so far to isolate its cause - and of course raspberries to the others Razz The old man is out of hospital now, and about as well as can be expected, but still sore, dizzy and unable to drive or walk any distance - so when I will be able to carry on with this job is anyone's guess. It did occur to me to try running with a bit of choke when hot, to maybe get a better idea of whether or not a weak mixture is to blame - though it's obviously not a carburettor problem, the fuel delivery seems fine and I can't hear any whistle of an air leak like before, so how it could be weak is beyond me at this point in time.

In the meantime, of course, constructive comments, ideas or requests for clarification are welcome Smile
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Rick
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PostPosted: Wed Aug 01, 2012 8:22 am    Post subject: Reply with quote

Bitumen Boy wrote:
Jim.Walker wrote:
baconsdozen wrote:
Might be an idea to go back to basic and do a compression test.That should rule out (or maybe rule in) a dropped seat,sticky valve or blown head gasket.


So right!
It seems to me that a compression test should have been virtually the first move. Before jumping blindly to manifolds and carburetters etc. etc.


If you two guys could have been bothered to read my original post properly - I presume you did learn to read at some point? - then you'd know that I've already done a compression test (4 good even compressions) and, though I sacrificed strict chronology to conciseness, not as a last resort but only after checking the easy things - dirt in the carb, for instance, has given similar symptoms in the past, and takes about 20 mins to clean out.

It's coffin-dodging old know-it-alls with this sort of attitude that give the whole classic car scene a bad name with the younger people who are, after all, necessary for the future, or even the best original cars and restorations will end up scrapped.
...



I'm not sure that comments like that help the classic car scene either if I'm honest, and certainly won't encourage anyone to try and help with your running problems. Lets try and remain civil eh?

R
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Jim.Walker



Joined: 27 Dec 2008
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PostPosted: Wed Aug 01, 2012 8:53 am    Post subject: Reply with quote

Thanks Bitumin Boy!
I have to admit to "coffin-dodging" as I am just recovering from a stroke!
I also admit I am still a little confused and retaining the whole of your lengthy post in mind while adding to this thread was rather difficult at the time.
I have another loss of recall at the moment. I do not THINK you mentioned which Herald model and I cannot recall whether the Solex Carb. models had a hot spot between the manifolds. If yours does have it is worth checking for burning through.
I will sign off while I can still remember my name.
Jim.

I have just re-read your post and see it does have a Solex carb, so is probably a 1200 model.
Also looking back I see I am ridiculed for greasing trinnions on my Gentry/Vitesse. My late wife's Herald is parked outside with almost 100.000 miles on the clock. Those trunnions have only ever been greased too and never failed. Am I doubly lucky or have I used more suitable grease than some? Or could the fact that the steering lock has been reduced to relieve the massive strain on the trunnions have a bearing? No pun intended.
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are ever likely to want". Computers had not been invented then!


Last edited by Jim.Walker on Wed Aug 01, 2012 9:31 am; edited 1 time in total
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Kelsham



Joined: 18 Jan 2009
Posts: 349
Location: Llandrindod Wells Powys

PostPosted: Wed Aug 01, 2012 9:21 am    Post subject: Reply with quote

I think you should consider an anger management course .

Many of us are coffin dodging. Perhaps you should place an age limit on your enquiry banning replies from the older people on the forum?

Oh of course that is what you have effectively done. Why don't you man up and apoligise.

We coffin dodgers are a relaxed group and most will overlook the outburst.

I won't offer mechanical advice as I am approaching seventy.

Regards Kels.
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Jim.Walker



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PostPosted: Wed Aug 01, 2012 6:15 pm    Post subject: Reply with quote

Maybe I should do the same Kelsham. I have left 70 behind me.
Jim.
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are ever likely to want". Computers had not been invented then!
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