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oldtimer Guest
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Posted: Fri Nov 14, 2008 9:49 pm Post subject: windscreen replacement DIY |
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I have done this before,many years ago, when I had my Volvo 120 stripped out for a major overhaul. This is quite different but it has to be done.I know the degree of dismantling indicated and this is, basically,confined to trim,internal and external,in close proximity to the screen.
I would be grateful for input for/against this minimalist approach.At the moment I am leaning towards stripping out the dash and switches to give me a situation something like last time but some/all may consider this to be overkill.
All/any comments would be very welcome. Thanks in anticipation.
oldtimer |
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pigtin
Joined: 23 Nov 2007 Posts: 1879 Location: Herne Bay
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Posted: Fri Nov 14, 2008 10:11 pm Post subject: |
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Remember someone showing me how to do it using a length of string years ago, did it once successfully but can't remember how... now that is helpful isn't it? _________________ Due to the onset of my mid eighties I'm no longer sprightly and rarely seen in my Austin special. I have written a book though. https://amzn.eu/d/7rwRRqL |
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Brian M
Joined: 23 Nov 2007 Posts: 783 Location: Leigh-on-Sea, Essex
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Posted: Fri Nov 14, 2008 10:14 pm Post subject: |
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OT
I am fortunate in that my Amazon has always been dry around the windscreen. But when I noticed the screen rubber was not tight to the roof I injected a lot of rubberised black sealant into the gap and wiped off the excess to make an almost invisible seal.
I am not sure why you would want to remove the dash and switches unless you have got some serious welding to do on the upper bulkhead behind the dash.
The Amazon has the advantage of large bits of metal trim all around the screen so with these out I would have thought that you have enough clear space to weld the flange bits.
I am told the old trim pieces are almost impossible to get out without the occasion kink that is then there for good. I tried to remove sets from two Amazons I found in my local breakers yard and kinked just about every section I removed. _________________ Brian
1970 Volvo Amazon and 1978 Safari 15-4 Caravan
Classic Safari Forum: www.classicsafaris.co.uk |
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oldtimer Guest
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Posted: Sat Nov 15, 2008 9:27 am Post subject: windscreen DIY |
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Hello Brian and Pigtin
I hoped that one of the VOLVO chaps would come back and Ihave not been disappointed and am equally glad to find pigtin on the scene since ,when I posted a little time ago he was kind enough to admit to being a Maths/Science duffer like me.That post was titled "How long is a piece of string".Maybe this one" How long is a piece of cord?"The reason for new screen is that,in strong sunlight the present one looks asif it had been sandblasted and I am driving from memory until the direct light is no longer a problem.I must have used the cord technique pretty successfully last time because it has never leaked.My thanks to you ,Brian,for reminding me of the problem with the trim but, even if it never goes back,the present screen has to go.Removing dash etc may allow more working space and viewing space.
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Jim Walker
Joined: 01 Oct 2008 Posts: 124 Location: Chesterfield, Derbys.
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Posted: Sat Nov 15, 2008 4:30 pm Post subject: |
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May I inject a word of caution here?
Many years ago, fitting the windscreen to a Mk IV Cortina the cord/string needed more pull than my fingers could supply. A pair of snipe nose pliers were to hand and were therefore put into service. The string snapped, the pliers continued - STRAIGHT INTO MY EYE.
It was about an hour later that the A & E doctor got my eye open and was able to confirm I had not blinded myself. I had missed the pupil.
Careless? Probably. Young? Certainly. And also inexperienced. On reflection, The string was probably not suitable. The pliers should not have been used (wrapping the string around a piece of bar would have been better), and the sharp corner which trapped the string and its opposite mate, should have been the first and second corners tackled, leaving the more gentle corners until last.
A Wiser Jim. |
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Greeney in France
Joined: 06 Mar 2008 Posts: 1173 Location: Limousin area of France
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Posted: Sat Nov 15, 2008 6:16 pm Post subject: |
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Funnily I started writing a post about it last night and had a visitor and never got back, I have used the string method many times and its worked well but I started by saying choose a quality string, I use a proper yachting rope of about 3mm, too fine and it will damage the rubber and too fat and it wont move very well, DO NOT EVER USE fairy liquid to lubricate a good rubber lube is fine, if its done properly you shouldn't need anything but as Jim W suggested a pair of scissors is not a good idea, a couple of pieces of 1" dowel is better to give you grip
Putting the bottom trough of the rubber on the bottom lip of the screen surround leave the string to hang from the sides into the car.
This bit is best done with a helper or 2 if its a long windscreen, once the bottom of the screen rubber is sitting in place let the screen lean into place and have 2 people press firmly and evenly, not hard, on the screen as you pull the cord out at about 45° so the rubber lip unfolds over the metal lip, get the helper to follow your progress with one hand adjacent to the string to keep an even pressure, if it is smooth enough it will work in one even movement.
I move one side of the string at a time, left to the top, right to the top, left in a foot, right in about a foot, then even up
I have actually punched myself in the eye once too
_________________ www.OldFrenchCars.com
We do these things not to escape life but to prevent life escaping us |
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oldtimer Guest
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Posted: Sat Nov 15, 2008 7:42 pm Post subject: windscreen DIY |
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My thanks for the further sage advice from Jim with his timely reminder of sensible precautions and work practices and to Greeney for passing on his own experience of doing this job with many useful details included.
Perhaps my possible plan of dash removal is looking like overkill but I think it springs from my earlier effort,when the car was already stripped,and things seemed to go very smoothly.
I think I may settle for just removing the steering wheel for improved access and I know this is another potential "smack in the mouth" scenario but learned the hard way to leave the locking nut on the last few threads while pulling the wheel off!
Regards
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Brian M
Joined: 23 Nov 2007 Posts: 783 Location: Leigh-on-Sea, Essex
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Posted: Sun Nov 16, 2008 10:59 am Post subject: |
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OT
As the recipient of the "steering wheel in mouth" syndrome on more than one occasion, your tip about leaving the nut on is a timely reminder as I need to check the self-cancelling of my indicator switch in the near future. _________________ Brian
1970 Volvo Amazon and 1978 Safari 15-4 Caravan
Classic Safari Forum: www.classicsafaris.co.uk |
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oldtimer Guest
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Posted: Sun Nov 16, 2008 12:08 pm Post subject: windscreen DIY |
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Brian,
It would be nice if I could make some potentially helpful contribution, however small,for a change rather than being the grateful recipient of so much help and advice throughout.
oldtimer |
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Ray the rocker
Joined: 01 Aug 2008 Posts: 187 Location: south wales
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Posted: Sun Nov 16, 2008 1:19 pm Post subject: windsceen replacement. |
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oldtimer
it`s nice to see many problems solved by the use of the net,so many good contributions delivered---feeling the force of forum members attempting to delve into the experience of days gone by.
I was watching a "top marques" programme the other day and i`ll put this question out to forum members !
What car uses the same windscreen for both the front and rear of the car.
Probably used as a cost cutting measure.
Cheers----Ray the Rocker.... |
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peter scott
Joined: 18 Dec 2007 Posts: 7118 Location: Edinburgh
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Posted: Thu Nov 20, 2008 10:35 pm Post subject: Re: windsceen replacement. |
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Ray the rocker wrote: |
What car uses the same windscreen for both the front and rear of the car.
Probably used as a cost cutting measure.
Cheers----Ray the Rocker.... |
I think the Zundapp Janus used the same door back and front.
_________________ http://www.nostalgiatech.co.uk
1939 SS Jaguar 2 1/2 litre saloon |
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Brian M
Joined: 23 Nov 2007 Posts: 783 Location: Leigh-on-Sea, Essex
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Posted: Fri Nov 21, 2008 8:14 am Post subject: Re: windsceen replacement. |
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Ray the rocker wrote: | oldtimer
I was watching a "top marques" programme the other day and i`ll put this question out to forum members !
What car uses the same windscreen for both the front and rear of the car.
Probably used as a cost cutting measure.
Cheers----Ray the Rocker.... |
Old style Fiat Panda? At one time in the 70's/80's it was the only car to use flat glass all round. _________________ Brian
1970 Volvo Amazon and 1978 Safari 15-4 Caravan
Classic Safari Forum: www.classicsafaris.co.uk |
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peter scott
Joined: 18 Dec 2007 Posts: 7118 Location: Edinburgh
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Posted: Fri Nov 21, 2008 10:15 am Post subject: |
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Hi Brian, That's an interesting candidate, however the front screen of the Panda doesn't have thick windscreen pilars but the rear screen is set in an opening frame that must make it narrower.
Peter
_________________ http://www.nostalgiatech.co.uk
1939 SS Jaguar 2 1/2 litre saloon |
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Ray the rocker
Joined: 01 Aug 2008 Posts: 187 Location: south wales
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Posted: Fri Nov 21, 2008 1:11 pm Post subject: windsreen duo. |
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Nice try peter but screen is what i`m looking for,although it seems they took a similar route with two doors for financial reasons perhaps.As for the panda--the taper seems a little steeper on the rear screen compared to the front.
Cheers---Ray the rocker..... |
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dalbuie
Joined: 24 Dec 2007 Posts: 408 Location: Gullane
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Posted: Fri Nov 21, 2008 5:06 pm Post subject: |
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Jim Walker wrote: | the A & E doctor got my eye open and was able to confirm I had not blinded myself. I had missed the pupil. |
Reminds me of a great signature from the Stovebold forum.
"Never look into a laser with your remaining eye" |
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