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Lotus Turbo Esprit Retro
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scott_budds



Joined: 20 Nov 2008
Posts: 175
Location: Norwich

PostPosted: Wed Jul 01, 2009 10:17 pm    Post subject: Reply with quote

Made some more progress...I think!! lol
Well I sent my exhaust manifold and turbo bits off to be coated by Zircotec and I got them back looking all nice and clean.

Getting ready to fit the exhaust manifold









After a fair amount of trumpet polishing...





Then was able to fit the plenum cover and it feels like another job is done.



I have to fit the water pipe and bracket for the dip stick but as it was too badly rusted I am making a new one in stainless.

Buddsy
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Im looking for an Elan plus 2 for my next resto project...if you see one think of me please!!
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Nic Jarman



Joined: 05 Oct 2008
Posts: 1031
Location: Stoke by Clare, Suffolk

PostPosted: Wed Jul 01, 2009 10:25 pm    Post subject: Reply with quote

Nice work. Did you clean your nuts?
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Richard H



Joined: 03 Apr 2009
Posts: 2148
Location: Lincolnshire, UK

PostPosted: Wed Jul 01, 2009 10:26 pm    Post subject: Reply with quote

Wow....I can't see for the shine!!!! Cool

Great work!
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Richard Hughes
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SV8Predator



Joined: 24 Aug 2008
Posts: 136
Location: Further up the creek

PostPosted: Wed Jul 01, 2009 10:27 pm    Post subject: Reply with quote

Nic Jarman wrote:
Nice work. Did you clean your nuts?


His nuts look very clean indeed! And well-polished and fettled.

The photos are good enough for factory publicity shots I would have thought!
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scott_budds



Joined: 20 Nov 2008
Posts: 175
Location: Norwich

PostPosted: Wed Jul 01, 2009 10:34 pm    Post subject: Reply with quote

Hahahah Laughing

The nuts are new in the most if I can get them. Ive been getting a lot of bits plated as I get it done free at work.
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bob2



Joined: 06 Dec 2007
Posts: 1727
Location: Malta

PostPosted: Thu Jul 02, 2009 8:15 am    Post subject: Reply with quote

All I can say is WOOOOOOW
great work
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dalbuie



Joined: 24 Dec 2007
Posts: 408
Location: Gullane

PostPosted: Thu Jul 02, 2009 10:23 pm    Post subject: Reply with quote

Looking really smart, very impressive when you see the before pics Smile
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scott_budds



Joined: 20 Nov 2008
Posts: 175
Location: Norwich

PostPosted: Thu Sep 24, 2009 10:38 pm    Post subject: Reply with quote

I have been working quite hard on the Esprit doing jobs like stripping the paint off the wheels etc. But I finally got round to buying some parts for the rear suspension set up. In 2007 for some reason, I dont know why but Lotus undertook a spring & damper programe fro the Esprit including all the cars from 1977. They basically got the cars S1 up to the late V8s and had them on the track at hethel using computers and modern materials they then had a new set up.



I did have thoughts about changing all the bolts to stainless but after some thinking and discussions with people who know quite a bit I ended up using new high tensile plated bolts (standard Lotus Parts) I did however make the washers myself from stainless. There are arguments for stainless but there are a couple that swung it for me. One of the main ones was although my old set up was rusty as hell I was still able to undo all the nuts fairly easily. I know people who have tightend stainless bolts and either snapped the bolts or then was unable to undo the nuts as stainless has a tendancy to bind.



After a bit of muscle work and head/backside scratching I got one side together. Hoping to get the other side done soon!







Buddsy
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dalbuie



Joined: 24 Dec 2007
Posts: 408
Location: Gullane

PostPosted: Thu Sep 24, 2009 10:51 pm    Post subject: Reply with quote

Looking REALLY good, bet you're starting to see yourself out on the road in it Smile
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Mike



Joined: 16 Sep 2009
Posts: 5
Location: Oxfordshire

PostPosted: Sun Sep 27, 2009 8:37 pm    Post subject: Reply with quote

Blimey - your Lotus engine is looking gorgeous!
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ianm



Joined: 03 Dec 2007
Posts: 161
Location: Warwick Qld Australia

PostPosted: Tue Sep 29, 2009 11:52 am    Post subject: Reply with quote

G'day Buddsy,
Your work is perfection, I'm interested to see the rest of the project
wish my Hillman Estate looked that good
Ian Smile
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ianm



Joined: 03 Dec 2007
Posts: 161
Location: Warwick Qld Australia

PostPosted: Wed Sep 30, 2009 8:54 am    Post subject: Reply with quote

G'day Buddsy,
I'v heard of Zircotec treatment is it a expensive process, it appears to come out alright
Ian Smile
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scott_budds



Joined: 20 Nov 2008
Posts: 175
Location: Norwich

PostPosted: Sat Oct 03, 2009 9:04 am    Post subject: Reply with quote

Cheers for the nice comments guys!

The coating was quite pricey, I had four bits done. The exhaust manifold which is quite big, the main turbo body, another turbo part and a wastegate adaptor tube. I paid and extra 15% for a top coat which helps protect the barried...also beacause you can get the top coat in many colours rather than the white of the actual coating. The whole lot with VAT and delivery was £427.00 Time will tell if it was worth it.

Buddsy
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scott_budds



Joined: 20 Nov 2008
Posts: 175
Location: Norwich

PostPosted: Wed Oct 21, 2009 8:59 pm    Post subject: Reply with quote

The headlining trim and cant rails in my car, like many Lotus were in a real poor state. They suffer from the old foam comming away from the fabric top layer. I have had these bits kicking around my garage for a year or so. I had lost one sunvisor for ages. I was thinking about doing them myself, I even bought the lining and the glue. There is a tricky part where it needs to be sewn together around the digital clock. Aslo the sunvisors were in a real bad way and the foam was all soft too. Right time I take them to Nick Fulcher. Now Im not sure of any of you guys from Norfolk have heard of Nick but I have met him on a few occasions. His story is a great one, basically he ended up being the main man trim wise at Lotus under Colin Chapman & Mike Kimberley. He has many stories about making covers for Chapmans plane. He also done the White Bond car at Pinewood, the Lotus F1 cars and more recently I think he was working on the new Evora press car.

http://www.coachtrimmer.co.uk/default.aspx

Any ways I dropped off all my parts as shown below and am hoping to get them back in better condition then they are at the moment! I will keep you posted.






Buddsy
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Richard H



Joined: 03 Apr 2009
Posts: 2148
Location: Lincolnshire, UK

PostPosted: Wed Oct 21, 2009 9:48 pm    Post subject: Reply with quote

Looking foward to seeing the new headlining Buddsy...the old stuff looks pretty bad!

Excellent work so far! Very Happy
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Richard Hughes
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