Classic cars forum & vehicle restoration.
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| Do you like or dislike the new dashboard ? |
| Yes I do like the new dashboard |
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[ 7 ] |
| No I do not like the new dashboard |
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| Total Votes : 7 |
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Ray White

Joined: 02 Dec 2014 Posts: 7698 Location: Derby
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Posted: Fri Sep 11, 2026 9:55 pm Post subject: |
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I found a more suitable type of spring. After shortening it and forming a new "hook" end, I fitted it to the car.
The good news is that my brake lights are working again.
Not wishing to sound negative but in terms of design, both the brake and clutch operations leave quite a bit to be desired. Their design can either be described as ugly, clumsy, poor etc. ...
...or you could claim it is quaint and what looks like a "lash up" simply adds character.!
Personally, whether it is the cobbled together brake pedal assembly or the awkward clutch, with its chain operation (yes, chain!! ....it is just visible in the photo)...as long as it all works O.K. I don't really mind.  |
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ukdave2002
Joined: 23 Nov 2007 Posts: 4416 Location: South Cheshire
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Posted: Sat Sep 12, 2026 6:36 am Post subject: |
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Both the brake and clutch mechanical operation is exactly the same in pre war Morrises, including the 8's I always think it looks a tad "agricultural" !, with the brake master cylinder very exposed. However once set up its pretty reliable  |
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alastairq
Joined: 14 Oct 2016 Posts: 2258 Location: East Yorkshire
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Posted: Sat Sep 12, 2026 10:28 am Post subject: |
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The brake light switch on my Dellow is a bit hit 'n' miss....being a small switch screwed to the driver's floor underneath, with the switch button in contact with the [mechanical] brake pedal.
Now & again, the switch moves slightly sideways, and the brake lights either come on permanently, or fail to function altogether.
Remediation involves me lying on the ground and tweaking the brake light switch with my fingers until the little button is back where it should be.
The rods & levers don't look much like Ford's system at all, either. [Girling, or thereabouts]....but it all works well enough.
Which is the whole point, I suppose?
I do distrust those brake light switches that operate using hydraulic pressure.....a sure source of leaks or air ingress, yet another I could well do without. Seems Suzuki shared my distrust too... _________________ Dellow Mk2, 1951 built, reg 1952.
Fiat 126 BIS
Cannon special [1996 registered. Built in 1950's]
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Ford Pop chassis, Ashley 1172 bodyshell, in pieces. |
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Ray White

Joined: 02 Dec 2014 Posts: 7698 Location: Derby
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Posted: Sat Sep 12, 2026 1:15 pm Post subject: |
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Like all vintage cars, Trundles - my 1930 Austin Swallow saloon - was not equipped with brake lights. ( in fact all it originally had was a single rear "tail lamp"). In the interests of safety I have added two D lamps; one at each end of the number plate. This gives me side and brake lights which actually look "in keeping" with the age of the car.
I have the brake pedal itself operating the lever of a generic brake light switch that rather appropriately came from a Jaguar. It works surprising well (even if the brakes are, well, Austin Seven brakes!.).
As an aside, I changed the pressed steel drums for cast iron ones some years ago. It made a big improvement...I just hope they are not like some others I have read about recently that can disintegrate!
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ukdave2002
Joined: 23 Nov 2007 Posts: 4416 Location: South Cheshire
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Posted: Sat Sep 12, 2026 3:43 pm Post subject: |
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| alastairq wrote: | | I do distrust those brake light switches that operate using hydraulic pressure.....a sure source of leaks or air ingress, yet another I could well do without. Seems Suzuki shared my distrust too... |
With good reason! Some of the repro switches are awful, my dad had so many failures in his Morris 1000, that he added a brake light tell tail waning lamp to the dash!
When I replaced the one in the Mini a couple of days ago, our local motor factor could get a load of odd sounding makes for a tenner, or a Bosch switch for 50% more, it was a no brainier to go for the Bosch (or I hope it was!) in the 80s I had Minis and Austin 1300s that had the same switch and never had to replace one. |
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alastairq
Joined: 14 Oct 2016 Posts: 2258 Location: East Yorkshire
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Posted: Sat Sep 12, 2026 6:14 pm Post subject: |
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Land Rover brake light switches on our military land rovers[when I worked] frequently failed...
Now, whether the MoD procurement decide to save a bob or two by ordering cheapoh switches...or the suppliers trued to make a bob or two sending inferior products [its only the Army, they won't notice!] I wouldn't like to guess.
But it did mean the vehicle was 'off the road'' for a bit...
Now, I realise we had loads of Land Rovers on site, we also had loads of 'students' [ to train....Often the brake light issue meant yet another day for me, sat in the instructors' rest room, drinking coffee for the rest of the day...until 'go home' time. {Or, normally, a good hour beforehand! This sort of attitude is what happens when governments decide to restrict the amount of pay a civil servant got......I always looked to get value for the meagre pay, using all the unseen perks available to me..like, paid sick leave, paid doctor's appointments, etc....on top of decent holiday leave, paternity leave, dentist appts, etc....playing the system that suited the Whitehall minions ....
I don't go to the doctors so much now I've retired.....I don't give myself sick pay. Maybe I should?? _________________ Dellow Mk2, 1951 built, reg 1952.
Fiat 126 BIS
Cannon special [1996 registered. Built in 1950's]
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Ford Pop chassis, Ashley 1172 bodyshell, in pieces. |
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Ray White

Joined: 02 Dec 2014 Posts: 7698 Location: Derby
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Posted: Sat Sep 12, 2026 10:39 pm Post subject: |
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I realised from an early age that being an employee was not a lifestyle choice that I wanted to make. For me, self employment was a way of taking control of my life.
There have been ups and downs but overall I would not change a thing; not from a financial perspective but looking at the labour market I am not convinced that being an employee, I could ever be happy with being bossed about...by anyone! |
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ukdave2002
Joined: 23 Nov 2007 Posts: 4416 Location: South Cheshire
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Posted: Mon Sep 14, 2026 8:24 am Post subject: |
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| alastairq wrote: | Land Rover brake light switches on our military land rovers[when I worked] frequently failed...
Now, whether the MoD procurement decide to save a bob or two by ordering cheapoh switches...or the suppliers trued to make a bob or two sending inferior products [its only the Army, they won't notice!] I wouldn't like to guess. |
The Series 2 & some Series 3 Land Rovers have the same switch, as did many 50's-80's BMC vehicles. Some the repro switches have an awful reputation, but like a lot of electrical stuff its impossible to determine the quality by visual inspection. The pic below is the culprit, the Bosch replacement was about 20% larger, I'm hoping that translates to a better quality!!
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Vintage Fly Guy
Joined: 27 Jun 2024 Posts: 233
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Posted: Mon Sep 14, 2026 3:49 pm Post subject: |
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| ukdave2002 wrote: | | alastairq wrote: | Land Rover brake light switches on our military land rovers[when I worked] frequently failed...
Now, whether the MoD procurement decide to save a bob or two by ordering cheapoh switches...or the suppliers trued to make a bob or two sending inferior products [its only the Army, they won't notice!] I wouldn't like to guess. |
The Series 2 & some Series 3 Land Rovers have the same switch, as did many 50's-80's BMC vehicles. Some the repro switches have an awful reputation, but like a lot of electrical stuff its impossible to determine the quality by visual inspection. The pic below is the culprit, the Bosch replacement was about 20% larger, I'm hoping that translates to a better quality!! |
I remember the brake light switch failing on my ex army Series 3 lightweight Land Rover back in the mid 1980s. It was Saturday afternoon, so all the spare part places were shut and I was faced with not being able to take my Girlfriend out that evening. So I carefully took it to bits, found the spring had broken inside it, used the spring from a cheap biro pen as a substitute and carefully superglued it all back together again, as I couldn't trust the little tabs on the casing to hold after I'd prised them apart to dismantle it.
Success, it worked fine and I got to take said girlfriend out on Saturday night, and to a horse show on the Sunday, with the switch lasting until Monday evening when I could finally replace it with a new one after nipping out from work at lunchtime to buy it! The guy in the LR spares shop was amazed that I'd managed to repair the original!
ISTR that this was a squarish shaped thing that screwed into the pedal box inside the engine bay, and had a lock nut to adjust the height against the pedal lever. However, it was 40 years ago and I've had a few sleeps since then!
All the same, it just shows, with the right incentive, what can be achieved!  |
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Ray White

Joined: 02 Dec 2014 Posts: 7698 Location: Derby
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Posted: Mon Sep 14, 2026 8:05 pm Post subject: |
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If I wanted to replace the brake light switch on the TC it would either have to be a replica (with all the reliability issues) or a genuine Lucas part from America for a very high price.
This is what the original switch should look like.
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alastairq
Joined: 14 Oct 2016 Posts: 2258 Location: East Yorkshire
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Posted: Mon Sep 14, 2026 8:13 pm Post subject: |
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Without going up the garden in the dark ['ere be dragons!] I might have one of those....probably won't work though. _________________ Dellow Mk2, 1951 built, reg 1952.
Fiat 126 BIS
Cannon special [1996 registered. Built in 1950's]
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Ford Pop chassis, Ashley 1172 bodyshell, in pieces. |
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Ray White

Joined: 02 Dec 2014 Posts: 7698 Location: Derby
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Posted: Mon Sep 14, 2026 8:28 pm Post subject: |
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| alastairq wrote: | | Without going up the garden in the dark ['ere be dragons!] I might have one of those....probably won't work though. |
Just so you know, mine is working fine...but if you have an original one either fix it and keep it safe... or perhaps offer it for sale on line? |
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JC T ONE
Joined: 30 Oct 2008 Posts: 1221 Location: Denmark
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Posted: Mon Sep 14, 2026 11:27 pm Post subject: |
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Hope you got it fixed, so it dont "brake" again - sorry I will let myself out
This is not just a "old/classic" car problem, my brake switch in my Audi A3 also stopped working, a few months ago.
That thing was not made to be fixed, but I managed to get it apart, and clean the contact points.
Might be small money saved, but its the satisfaction, on getting things repaird.
Jens Christian _________________ http://www.eurods.eu/wp/index.html |
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bjacko
Joined: 28 Oct 2013 Posts: 584 Location: Melbourne Australia
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Posted: Tue Sep 15, 2026 5:50 am Post subject: Brake System Swich On Morris Vehicles |
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The switch could not be any simpler. A wire or spring pulls the contact plate forward and joins the two contacts together.
The system is a simple system, unusual for British design, as they are usually over complicated, causing failures. The Kiss principal of "keep it simple stupid" applies.
Having said that I had the ball on the push rod fall out of it's socket as I applied the brakes for a pedestrian crossing, and stopped using the hand brake, on my UK Morris 8 Tourer. Luckily in the 1950's you just went to a Morris dealer and bought new parts. _________________ 1938 Morris 8 Ser II Coupe Utility (Pickup)
1985 Rover SD1 VDP |
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Ray White

Joined: 02 Dec 2014 Posts: 7698 Location: Derby
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Posted: Tue Sep 15, 2026 9:09 am Post subject: Re: Brake System Swich On Morris Vehicles |
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| bjacko wrote: | .....
Having said that I had the ball on the push rod fall out of it's socket as I applied the brakes for a pedestrian crossing, and stopped using the hand brake, on my UK Morris 8 Tourer. |
This is what I meant about the design leaving something to be desired. I have up rated the rest of the braking system (at considerable cost) but there is still this " Achilles heel" which could fail at any time. I have of course checked over the parts for wear before putting them back but the question still remains. I suppose so long as one is aware of the potential for failure then that reduces the "taken by surprise element.
However, although I don't drive on my brakes, there are some pretty steep hills here in Derbyshire...but then it is an old car!
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