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Carburettor Butterfly and Spindle
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vitesse



Joined: 03 Jun 2013
Posts: 561

PostPosted: Sat Mar 07, 2015 8:14 pm    Post subject: Carburettor Butterfly and Spindle Reply with quote

I am rebuilding a Polish Built Fiat 650cc engine with a mind to either fit in my Fiat 500 or sell on but I came across a bit of a problem with the carb.

You can appreciate these are not the biggest of carbs around and this particular one is made by a company in Poland called FOS but is based on a Weber carb the 28IMB. Apparently made under license in Poland and rebadged.

Anyway I bought a rebuild kit from a company in Germany. It came with a new spindle and butterfly. So I tried to undo the screws on the carbs butterfly and both of them sheared off. In the end I had to drill them out to remove the butterfly, so that I could remove the spindle from the carb body. On taking the spindle out I discovered that the one inside the carb is a much larger diameter than the new one and will never fit.

As I had to drill the screws out it meant even the new screws supplied with the kit are now too small. I could drill out the old spindle a tiny bit more and tap it but the only screws I can find are massive in comparison to the old ones. I assume if the heads of the screws are too big it is going to affect the fuel and air supply to the cylinder???? You thoughts?????

I can't find any spares for this FOS carb despite searching the Internet because everything is in Polish, even searching for Gasnik Polish for carb finds nothing.

In the picture below the old spindle is the one at the bottom of the picture. The new one has a recess for the screw to sit in, so it has less resistance to the flow. The black screws came with the new spindle the brass one is that I have that I could tap the spindle out to take.

Tony
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ka



Joined: 03 Dec 2007
Posts: 600
Location: Orkney.

PostPosted: Sun Mar 08, 2015 7:34 am    Post subject: Reply with quote

Looking at the spindle/butterfly in the SU, I do not think there will be a major problem. In the SU, the head of the screw is butterfly side, with the threads protruding through the spindle, simply split in half, and levered part. These must provide a disturbance in the air flow, but a minor issue compared to the restriction from the spindle and butterfly itself.
I was told that the quoted size of the SU, is actually less than the measured size to account for this restriction, i.e. a 11/4" is quoted as being an 11/8".
But short answer is, I do not think you will notice any difference.
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ukdave2002



Joined: 23 Nov 2007
Posts: 4240
Location: South Cheshire

PostPosted: Sun Mar 08, 2015 10:19 am    Post subject: Reply with quote

Have you considered fitting bushes to the carb body to allow the new spindle to fit?

Dave
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vitesse



Joined: 03 Jun 2013
Posts: 561

PostPosted: Sun Mar 08, 2015 7:32 pm    Post subject: Reply with quote

Ok thanks guys. I guess the only answer is try it and see.

I dont think I could fit bushes in there Dave as there are little plastic seals at each end to prevent fuel/air loss.

The other problem again is unless I can split the screws at their ends to prevent them coming out, there is always the risk of a 3p screw doing some engine damage if it works it's way loose. Mind you I did find the little screw on adaptor of a spark plug inside the cylinder on the 500 and it hadn't done any damage it was just very shiny.

Tony
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colwyn500



Joined: 21 Oct 2012
Posts: 1745
Location: Nairn, Scotland

PostPosted: Sun Mar 08, 2015 8:28 pm    Post subject: Reply with quote

I don't know about the 500 carb. but usually throttle butterfly screws are peened on the ends to make them secure and so that even if they get loose they can't fall out.

It's fiddly but perch the head of the screw on an old screwdriver or the shaft of one in a vice and using a fine tipped centre-punch, carefully deform the end to clench the screw in place.
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vitesse



Joined: 03 Jun 2013
Posts: 561

PostPosted: Sun Mar 08, 2015 9:33 pm    Post subject: Reply with quote

colwyn500 wrote:
I don't know about the 500 carb. but usually throttle butterfly screws are peened on the ends to make them secure and so that even if they get loose they can't fall out.

It's fiddly but perch the head of the screw on an old screwdriver or the shaft of one in a vice and using a fine tipped centre-punch, carefully deform the end to clench the screw in place.


Yeah they probably are peened Peter hence why the old ones sheared probably. The problem is you have to mount the butterfly in the carb on the spline and then some how get the centre punch down through the orrifice of the carb onto the end of the screw, which will then be sat at an angle as the butterfly will be resting on the inside of the carb.

I have tapped out the spline and mounted the butterfly and screwed it on and when the throttle is wide open, so at 90° to the bottom of the carb the screw heads look massive in the tiny little opening.

As you said on the Fiat forum yesterday "There's always an
explanation when things don't work properly and it beats bodging it and hoping for the best". So with that ringing through my head, I have bought a rebuilt Weber 28 IMB from Van der Laan for €89.00. I figure going forward if I am always going to have problems buying rebuild kits etc for the Polish built carb, I might as well ditch it now and get the proper thing in the shape of a Weber that I know I can easily get bits for.

It's more about peace of mind knowing it's not going to fall apart and wreck the engine for the sake of £64 and for that price it's pretty reasonable.

I guess Leo at VDL must be bored on a Sunday as he has been reading my emails today and sent me a PayPal request, so it should arrive in the next few days then I can crack on.
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Penguin45



Joined: 28 Jul 2014
Posts: 384
Location: Padiham

PostPosted: Sun Mar 08, 2015 9:52 pm    Post subject: Reply with quote

If it's a brass screw, slot the end, fit, then open the slot. No impact required.

P45.
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