Classic cars forum & vehicle restoration.
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Uncle Joe Guest
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Posted: Fri Feb 22, 2008 6:06 pm Post subject: |
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To put in my two pennyworth, for an inexperienced welder, then the only way to go is MIG/MAG. Just get the best welder you can afford, from a reputable manufacturer, and at least 150-180 Amps.
Forget TIG, Stick, Gas, for a beginner, they are more difficult to learn. |
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Old-Nail

Joined: 23 Nov 2007 Posts: 853
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Posted: Fri Feb 22, 2008 8:05 pm Post subject: |
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Job-Rated wrote: | Teak my advice, oak-ay, yew wooden wanna be seen in it... |
Good for a burn up though eh? |
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ukdave2002
Joined: 23 Nov 2007 Posts: 4240 Location: South Cheshire
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Posted: Fri Feb 22, 2008 8:11 pm Post subject: |
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Hi oldnail
you may find a big chunk of the cost is dismantling / rebuild, which you may be able to do yourself and then get a mobile welder round? I had this once on a mini that needed welding where the rear subframe bolts to the car on the front mounts; its a subframe off job and it was a hydrolastic mini, the actual welding only took about 20 mins, but required a weekend of spanner work!
Dave |
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Penman
Joined: 23 Nov 2007 Posts: 4863 Location: Swindon, Wilts.
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Posted: Fri Feb 22, 2008 8:18 pm Post subject: |
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Hi
Firstly I am not a welder myself, but I must admit to enjoying watching a good one at work.
If you had gas could you also do what I used to watch coachbuilders doing?
Using big lumps of solder with a flame to fill dips and dents on wagons they were building/repairing, there is probably a proper name for this but I don't know it. |
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Rick Site Admin

Joined: 27 Apr 2005 Posts: 22788 Location: UK
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ukdave2002
Joined: 23 Nov 2007 Posts: 4240 Location: South Cheshire
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Posted: Fri Feb 22, 2008 8:38 pm Post subject: |
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Penman wrote: | Using big lumps of solder with a flame to fill dips and dents on wagons they were building/repairing, there is probably a proper name for this but I don't know it. |
Is "Lead loading", a very satisfying way of doing repairs!
Dave |
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Uncle Joe Guest
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Posted: Fri Feb 22, 2008 8:58 pm Post subject: |
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I always thought that it was called Body Soldering in the UK.
Far better than using filler.... |
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Old-Nail

Joined: 23 Nov 2007 Posts: 853
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Posted: Fri Feb 22, 2008 11:33 pm Post subject: |
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lead loading has to be better than body filler as the latter is porous and will eventually allow moisture behind it thus spoiling the repair.
UKdave I know what you're saying re: the dismantling costs, unfortunately in this case it's the welding that is being charged for the dismantling i'm doing! |
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ianm

Joined: 03 Dec 2007 Posts: 161 Location: Warwick Qld Australia
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Posted: Sat Feb 23, 2008 12:16 am Post subject: |
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Kaybee wrote: | Hi Old Nail, it would be worth looking at Oxy-Acetylene welding for the kind of work you want to do. Gas welding is fairly slow when compared to Mig, which is a plus when you're learning, it's also much more controllable and once mastered is neater and more versatile than Mig. A gas weld is less prone to cracking than Mig, and a good Mig weld is dependent on absolute cleanliness of the materials to be welded, so if you're dealing with dirty, rusty or painted items (sound like a car to you? ) then you need to spend a lot of time preparing for a good Mig weld. Gas will lay down a flatter bead that is easily ground or worked with a hammer and dolly, Mig ain't. It's also , as mentioned, able to cut and braze, even use it for lead loading. Gas welds on panel steel can be made to be things of beauty once you're good at it, a Mig always looks "industrial", it's fine for heavy work but less suited for light guage craftsmen style work, cheers, Col.
| G'day Kaybee, your right about the flexability of the Old Oxy , you mentioned lead loading, when I started my apprentiship in 63 as a motor mech I was taught how to to lead wipe as we called it by the boys in the panel shop , haven't used it in many many years but it did bring up a great finish and was easy to shape with a dreadnaught file. Ford Motor Co used it on the assembly line to fill in dents on the Xk Falcons . The inspectors rubbed their hands across the body and marked the dents and away went the fillers.
Cant remember what flux we used though. I suppose it would be hard to find it and the lead bars we used , I think they were 60/40 .
The only problem I find with Oxy is the cost of hiring the bottles as a matter of fact I've got a bill I have to pay BOC for $164 by the end of the month
I only use it for brazing, cutting and heating as I use LPG instead of acetylene, you can weld with it but there is a lot of porosity and very brittle.
Ian |
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buzzy bee

Joined: 23 Nov 2007 Posts: 3382 Location: South Cheshire
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Posted: Sat Feb 23, 2008 1:05 am Post subject: |
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Hi
Propane is best for cutting heating, and is cheap too. My mate used 8 bottles of oxy the other thursday along with propane, on one job! hehe It was quite warm! Now they have got a 12 pack on the go!
Cheers
Dave |
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Kaybee
Joined: 27 Dec 2007 Posts: 147 Location: Croydon, Victoria, Australia
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Posted: Sat Feb 23, 2008 3:27 am Post subject: |
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Quote: | G'day Kaybee, your right about the flexability of the Old Oxy , you mentioned lead loading, when I started my apprentiship in 63 as a motor mech I was taught how to to lead wipe as we called it by the boys in the panel shop , haven't used it in many many years but it did bring up a great finish and was easy to shape with a dreadnaught file. Ford Motor Co used it on the assembly line to fill in dents on the Xk Falcons . The inspectors rubbed their hands across the body and marked the dents and away went the fillers.
Cant remember what flux we used though. I suppose it would be hard to find it and the lead bars we used , I think they were 60/40 .
The only problem I find with Oxy is the cost of hiring the bottles as a matter of fact I've got a bill I have to pay BOC for $164 by the end of the month
I only use it for brazing, cutting and heating as I use LPG instead of acetylene, you can weld with it but there is a lot of porosity and very brittle.
Ian |
G'day Ian...looks like all the old school body skills have been exported to Oz... ... I was taught by an ex-Yorkshireman to lead wipe as well as the finer points of gas welding, a gent by the name of Sid Ward. He settled in Australia in the early 50's, and was an expert body builder. He could draw up a profile of a car on the workshop wall , then build a body frame, wheel up the panels and then gas weld it all together, touch it up with a file and it was ready for paint. One of his specialities was gas welding aluminium bodies, beautiful quality welding, much like you can get with TIG, if you are good at it.
Mig welding panel steel...he'd have a heart attack...well, he did , but that's another story... no way can you get a quality weld with MIG, just isn't in the same league, cheers, Col. _________________ If it's old...it's good ! |
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Uncle Joe Guest
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Posted: Sat Feb 23, 2008 12:57 pm Post subject: |
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Kaybee, I'm going to risk offending you here, but thats not my intention. so apologies in advance if you feel so.
Most of what you say is correct, but you have made several errors. Aluminium is not welded with oxy-acetylene, its brazed.
With a MIG welder, I can get down to just under 0.5mm now with neat welds. But it does require a good technique. Most of the poor quality MIG welds are ''high'' which is just a sign of poor workmanship / lack of knowledge.
For a beginner, I still say that MIG is the easiest process to learn. As far as Lead Loading goes, then oxy/acet is not needed, there is more than enough heat with butane. |
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Kaybee
Joined: 27 Dec 2007 Posts: 147 Location: Croydon, Victoria, Australia
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Posted: Sat Feb 23, 2008 10:21 pm Post subject: |
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No problem Uncle Joe, it takes more than that to offend me , and you're right,he did use a flux on alloy and you don't need much heat for lead wiping, but you can use a gas set for the process. What I was trying to convey was the versatility of the gas sets, particularly in being to able to cut cleanly as well as weld and braze. I agree to some extent that mig welding is a no brainer, but it also looks like it in the hands of a beginner. Now that might not be an issue for someone fizzing bits and pieces of heavy section steel together , but for delicate panel repairs on your pride and joy, I'd imagine most folks would be trying for the best and cleanest job possible, ideally a near invisible transition from the old sections to new . With practice (and you need that, whichever system you choose) it is possible to fuse weld well fitted butt joints with gas to a finish just not achievable with Mig. Mig always looks like a quick, rough repair. The only thing it does do well on panel steel is spot and plug welding , and it's handy for joining dissimilar thicknesses, but still looks second rate, in my opinion. When you're dealing with vintage and classic cars, quality repairs are the goal, and while all the welding systems have their different strong points, I still think learning to gas weld is the best place for a beginner to start, and be able to achieve a decent result for their efforts.
Regards, Col. _________________ If it's old...it's good ! |
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marknotgeorge
Joined: 25 Nov 2007 Posts: 12
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Posted: Sun Feb 24, 2008 1:16 am Post subject: |
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For the £500 or so the patches will cost you to get done, you can get yourself either a pretty decent MIG welder, and the rental of a cylinder of ArgoShield (or the equivalent) gas for a couple of years, or a top quality MIG welder, and pay extra for the gas. Forget gasless MIG welding, it's too fierce for thin metal - if wind's a problem, rig up a windbreak (or lay off the beans ).
Welding's not difficult, but it does take practice to get the right technique. Whatever you do, don't buy some kit, come home and start attacking the 2cv. Get hold of some scrap steel from a friendly local fabricators or stockholders, and practice on that.
You might be lucky and find a college course near you. If you can't, or even if you can, visit mig-welding.co.uk for more tutorials, help and support than you can shake a stick at. And it's not just MIG, either. |
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buzzy bee

Joined: 23 Nov 2007 Posts: 3382 Location: South Cheshire
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Posted: Sun Feb 24, 2008 2:00 am Post subject: |
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Hi
Better still, cutt out the 2cvpannels or areas that need welding and practise on them, if there is any good stuff left, then you are welding like for like, and have the welder set up to move onto the 2cv.
Cheers
Dave |
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