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Clutch Replacement
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peter scott



Joined: 18 Dec 2007
Posts: 7215
Location: Edinburgh

PostPosted: Fri Nov 08, 2024 9:15 pm    Post subject: Clutch Replacement Reply with quote

This was a repair I was not expecting. Over the 30 years I've had the SS I've only covered 30k miles. However, whenever I would leave the car unused for more than a 2 or 3 week period I would find that the clutch wouldn't disengage properly for the first mile or two and engaging first or reverse was not possible without holding the lever against second for a few seconds.

After getting it into first I would then slip the clutch for a few seconds as I assumed that corrosion on the flywheel face had locked it to the centre plate.

That was OK until this year when I found that applying much torque on hills was causing slippage.

Over the last couple of days I have been removing and refitting the gearbox to let me replace the centre plate and cover. It's a toss-up whether it's easier to take the engine out or take the gearbox out.

I really don't like taking the bonnet off and on single handed so the gearbox was my decision. Apart from the need to remove floorboards and two exhaust systems it also needs the propshaft disconnect at both ends.



I managed to remove the gearbox yesterday and today replaced the clutch and got the gearbox back in.

The old centre plate measured 0.350" as against 0.375" for the new plate. Much to my surprise there were no signs of corrosion on either the flywheel or the compression plate.

I still have quite few hours of reassembly work before I can discover the result but I'm fairly confident that the extra 25 thou will cure my slippage problem although it remains to be seen whether the new cover has cured the failure to disengage.

Peter.
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1939 SS Jaguar 2 1/2 litre saloon
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bjacko



Joined: 28 Oct 2013
Posts: 527
Location: Melbourne Australia

PostPosted: Sat Nov 09, 2024 3:43 am    Post subject: Clutch sticking and or slipping Reply with quote

Often caused by a fine trace of oil or grease like substance on the clutch plate faces. It can sometimes be removed by slipping the clutch and burning it off. Brakes can have the same problem.
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peter scott



Joined: 18 Dec 2007
Posts: 7215
Location: Edinburgh

PostPosted: Sat Nov 09, 2024 10:41 am    Post subject: Reply with quote

This could be a factor. My measurements of the clutch lining thickness differ from the actual specification that defines the individual lining thickness rather than the overall thickness.

The individual lining thickness spec is 0.145" to 0.155". This is more difficult to measure when the two layers are sandwiched together. My failed plate has thicknesses close to 0.145".

Here are the new and failed plates and covers without any wiping or cleaning. There may be a slight oiliness but certainly not a lot. Another factor may be the spring characteristics. The correct springs are cream colour whereas there is no obvious colour on the springs in the failed cover.



Peter
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1939 SS Jaguar 2 1/2 litre saloon
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Ray White



Joined: 02 Dec 2014
Posts: 7140
Location: Derby

PostPosted: Sat Nov 09, 2024 11:44 am    Post subject: Reply with quote

I would have said the springs are the problem. If it was the clutch lining I guess you would have smelt it burning.?

Having said that it does look to have an oily sheen look about it.
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alastairq



Joined: 14 Oct 2016
Posts: 2121
Location: East Yorkshire

PostPosted: Sat Nov 09, 2024 1:27 pm    Post subject: Reply with quote

I agree re-the springs.

I wonder if you could insert two pence pieces under the springs, or some of the springs, to increase their rate a bit?
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peter scott



Joined: 18 Dec 2007
Posts: 7215
Location: Edinburgh

PostPosted: Sat Nov 09, 2024 5:13 pm    Post subject: Reply with quote

Horror of horrors! That would have cost me a further 18p. I am a Scotsman you know.

I still have a few hours of work to refitting floor boards, carpets and the front passenger seat not to mention my reversing camera display but I drove her out of the garage and a few yards down my drive this afternoon and the new clutch felt very nice with progressive engagement and full disengagement. Quite a relief.

Peter
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Ray White



Joined: 02 Dec 2014
Posts: 7140
Location: Derby

PostPosted: Sat Nov 09, 2024 10:19 pm    Post subject: Reply with quote

Well done, Peter.
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Brent29



Joined: 07 Jun 2018
Posts: 63

PostPosted: Tue Dec 10, 2024 3:24 am    Post subject: Reply with quote

peter scott wrote:
Horror of horrors! That would have cost me a further 18p. I am a Scotsman you know.

I still have a few hours of work to refitting floor boards, carpets and the front passenger seat not to mention my reversing camera display but I drove her out of the garage and a few yards down my drive this afternoon and the new clutch felt very nice with progressive engagement and full disengagement. Quite a relief.

Peter


Great to hear your clutch is working fine now. We might deal with the clutch issue in my friend's SS project. It started slipping for about 2 months now. Gonna take her in the garage next week once we installed the leveling kit and wheels on the truck.
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norustplease



Joined: 11 Apr 2011
Posts: 825
Location: Lancashire

PostPosted: Fri Jul 18, 2025 5:04 pm    Post subject: Reply with quote

alastairq wrote:
I agree re-the springs.

I wonder if you could insert two pence pieces under the springs, or some of the springs, to increase their rate a bit?

I would thoik that once you have gone to the trouble of all that dismantling, not replacing the clutch with a new assembly would be something of a mistake (unless you enjoyed taking your gearbox out!)
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alastairq



Joined: 14 Oct 2016
Posts: 2121
Location: East Yorkshire

PostPosted: Fri Jul 18, 2025 6:29 pm    Post subject: Reply with quote

Quote:
I would thoik that once you have gone to the trouble of all that dismantling, not replacing the clutch with a new assembly would be something of a mistake (unless you enjoyed taking your gearbox out!)


It was a TiC suggestion, but one used by impecunious Ford sidevalve enthusiasts to upgrade their clutch for minimal cost.
The 'proper' bits being either unobtainable, or darned pricey specialist bits.

Also seen done by impoverished owners of Skoda Estelles and 1000 MBs who insisted on going off rallying the darned things. The 120 powered Skodas had similar clutch covers [in design] to the Ford items [pre-100E]
All needed when the dreaded clutch slip reared its ugly mush!
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Dellow Mk2, 1951 built, reg 1952.
Fiat 126 BIS
Cannon special [1996 registered. Built in 1950's]
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Ford Pop chassis, Ashley 1172 bodyshell, in pieces.
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